Xinxiang ZhuoMei Machinery Co., Ltd.

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Coordinate adjustment of vibration screening filter installation instructions
1, mechanical installation
 When the machine was placed a specific location, depending on whether the user needs to mechanically fixed, but take note of the appliances must be out in the horizontal position, otherwise, will affect the operation of this machine. Machine's power cord must be connected with protection of electrical installation equipment, the shape of the connection.

2, pre-operational inspection
 a, the fuselage is at the level of the state.
 b, machine seat is fixed properly.
 c, small network would be paved.
 d, fuselage frame beam is locking screw ring.
 e, feed tube and the distance between screen is adequate.
 f, body is exposed to other items.

3, when running Notes
 a, is an unusual noise.
 b, motor is shown in accordance with the direction of the arrow body rotation.
 c, fine mesh is too loose.
 d, motor current is correct, whether one-way operation.

4, if the sections are shown in the third there is no problem, you can put a little need for screening or filtering of the raw material, into the screen center, depending on the raw material flow direction, angle, speed and handling capacity to adjust mechanical .
 a, eccentric block to adjust the angle of the bottom.
 b, plus or minus the weight of upper and lower eccentric block.
 c, configuration rubber balls and plastic rings.


5,washed Net Method
 a, first remove the loosened screws on the ring beam box to remove the fine mesh had been broken and replaced by a new fine mesh.
 b, the fine mesh tile in the thick-line, re-box back on the in situ, in the four weeks by hand into fine mesh taut, just around the corner at both ends of the box body on the side of the box with the edge of the box office, each with a Universal clamp, the clamp on the frame and lower frame.
 c, beam to re-wear a ring, loose universal pliers, screw locking ring to beam.
 d, with a soft hammer, tap evenly around the ring beam, and then copper locking nut, for fine mesh is completed. (See Figure 1 to Figure 5)
 
6,Method for Coarse
 Coarse-if damaged, can repair itself, if you can not repair, please return the company repaired. Should a group of thick multi-network backup.

7,Troubleshooting


8, Mechanical Maintenance
 Daily maintenance:
 a, start before the: (A) Check whether the coarse fine mesh nets and broken (B) whether the locking ring beam each group
 b, start before the: (A) watch for abnormal noise (B) the stability of current
(C) whether the unusual form Vibration
 c, use the following: each time you use that to clean up finished
 Regular maintenance:
 ① regular check whether the coarse and fine nets and spring fatigue and damage, whether the various parts of the fuselage due to vibrations arising from damage or loose bolts.
 ② Each motor is running about two weeks, you must add an appropriate amount of 3 lithium grease (ZL-3). Accumulated 1500 hours running, check the bearings, if the damage should be replaced immediately.

9, vibration motor instructions
(A) This series of motors to meet the following conditions, be able to continuously output rated exciting force.
1, vibration, acceleration: no more than 7g (g: acceleration due to gravity)
2, ambient temperature: not more than 40 ℃
3, elevation: not more than 1000M
4, Power frequency: 50HZ
5, voltage 380V (SH200A, SH-450, rated voltage 220V)
6, temperature: less than 80K (resistance method)
7, protection class: IP55
8, insulation class: F class
9 Connection: Y / △
10, methods of work: SI
 
(B) The pre-installation preparation
1, check whether the motor plate and demands conformity.
2, with 500 volt megger insulation resistance measurement, and its value should not be less than 0.5 megohm, otherwise, the stator windings should be dried, drying temperature should not exceed 120 ℃
3, check all electrical fasteners, to guard against loosening.
4, check whether the electrical surface damage, deformation.
5, check the power supply, whether lack of phase, and no-load run 5 minutes.
 
(Iii) installation and adjustment of
1, the electrical installation should be fastening surface, the mounting surface must be smooth, flat. Install bolt strength ≥ 8.8 Ji.
2, the electrical installation standard.
3, the electrical leads a four-core rubber cable YZ-500V, then the power cables are not allowed when the pinout urgent fold, and requested a fixed and reliable.
4, there should be a reliable electrical grounding, electrical grounding within the device, lead-terminal symbol can also be used at the end of grounding pin fastening bolts.
5, exciting force adjustments.

(D) the use and maintenance of
1, the machine shall be equipped with electrical protection device.
2, the machine is running early, check every day for at least the end of a foot bolts to prevent loosening. (Including motor fastening bolts)
3, when the motor rotation direction does not meet requirements, you can adjust the power supply phase sequence.
4, motor should ensure that well-oiled, with commencement of operation of motor fuel nozzle, each running about two weeks to add 3 # lithium based grease (ZL-3) once, and thereafter every 600 operating hours, add the word once. Each fuel quantity control in 15-20g. (When using sealed bearings, the motor nozzle is not installed)
5, this machine is running 1500 hours accumulated, it should check the bearings, if serious injury should be immediately replaced.
6, the aircraft parked or garaged when used again after a long time, insulation resistance should be measured with a 500-volt megger measurement, should be greater than 0.5 megohm.

(E) Common Faults and handling


(6) transportation and storage of
When the motor in the transport and storage of non-inversion, not accumulation, prevent damp.

(Vii) motor three packs:
In order to better serve users, and continuously improve product quality, where I plant products in the specified time and scope as a result of product quality problems affecting the user the user, are the implementation of "three guarantees."
1, "three packs of" time
Users by product specifications and other technical documents related to the provisions of the proper use of products manufactured since the day within six months, after the user mentioned it, I plant inspection, manufacturing quality indeed cause the product damage, or fail to meet technical requirements, which will affect the user , are the implementation of "three guarantees."
2, "three guarantees" the scope of
A, the following conditions are met provides repair
(1), insulation bad, there is leakage phenomenon by
(2), mechanical installation dimensions do not meet the standard (or drawings), which will affect the user
(3), this, there is friction between the rotor phenomena
(4), due to bearing failure, which might affect the user
(5), non-use of improper, but at the end of foot faults were
B, motor to meet the conditions of use, the output rated power, the case of the following conditions are replacement:
(6), temperature rise more than the standard regulations
(7), efficiency, power factor, lower than the required standard values (including tolerance)
(8), starting current is higher than the standard specified values (including tolerance)
(9), starting torque values below the standard requirements (including tolerance)
C: caveat vendor by the following cases:
Products from the factory repair return date of one month can not be repaired by caveat vendor.
3, the right transportation, installation, use, poor maintenance and other reasons, resulting in product damage, not the user (such as the winding burn, etc.), not "three guarantees" within the scope.
4, the user raise quality issues. Upon examination of those responsible is not a manufacturer, I would plant may, as appropriate to help repair, spare parts need to be replaced when the fees collected.
Note:
For more information about vibration screening filter the data, please provide the following information together in order for your client's check to make the most rapid, the exact reply:
(1), processing of raw materials:
The name of the structure △ △ △ △ Liaodu the proportion of moisture △ △ Temperature
(2), the use of purpose:
To remove impurities △ △ △ △ Zhengliao graded filter △ △ other
(3), the handling capacity (kg or liters / hour).
(4), screen size (mesh or mm), and screening series.
(5), the work of operating hours.
(6), other special requirements. For example: to heat, acid, or other enclosed screening.

Main Products: Metallurgical special ceramics, special food-specific high starch slurry ultra-fine powder


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